Industrial Pumps
Chemical Industry
Why Hydra-Cell?
Hydra-Cell pumps are seal-less. No seals, no seal wear – No leaks. No loss of performance. No frequent repairs. Less downtime. Long-term reliability, with minimal routine maintenance and low repair costs. Absence of dynamic seals (cf. for example, gear pumps) means that the Hydra-Cell avoids problems with non-lubricating fluids, or liquids that crystallise on exposure to air.
Hydra-Cell pumps are seal-less. No seals, no seal wear – No leaks. No loss of performance. No frequent repairs. Less downtime. Long-term reliability, with minimal routine maintenance and low repair costs. Absence of dynamic seals (cf. for example, gear pumps) means that the Hydra-Cell avoids problems with non-lubricating fluids, or liquids that crystallise on exposure to air.
Hydra-Cell’s unique multi diaphragm single pump head and compact design mean significant footprint savings and acquisition cost savings.
Hydra-Cell pumps can handle solids up to 1mm, or more. They can be pumped without fine filtration. System costs are reduced and maintenance is simplified.
The flow rate of a Hydra-Cell pump is constant, regardless of pressure. (See graph.) The relationship between flow and pump speed is a straight line. Flow is easily controlled within ± 1% accuracy simply by controlling pump speed – with turndown ratios of 10:1 or better.
Flow is steady, with little pulsation.
Hydra-Cell pumps can run dry without damage. Innovative Kel-Cell technology protects diaphragms even in abnormal system conditions.
Energy savings. Compact and highly efficient (80-85%), a Hydra-Cell pump can be fitted with a smaller motor than would be required by many much bigger pumps for equivalent flows and pressures.
The low-shear pumping action of a Hydra-Cell pump (cf. centrifugal pumps) reduces heat input into the system – a clear advantage on a long feed line if the product is temperature sensitive.
Wide choice of materials for pump body and elastomers.
- Acetone
- Adhesives
- Animal fats
- Caustics
- Chemical injection
- Colourings
- Dispensing
- Ethanol
- Fish oil
- Flavourings
- Foaming chemicals
- Freon
- Fuel additives
- Gas conditioning
- Halon
- Injection of additives to oil
- Injection of lime slurries and ammonia into flue gases
- Lactic acid
- Latex
- Mixing
- Nitric acid
- Paint
- Pentane
- Polymers
- Polyol
- Propellant packaging
- Resins
- Slurries
- Soya oil
- Spray coating
- Steam temperature control with DI water
- Sugar solutions
- Sulphuric acid
- Titanium dioxide
- Volatile fluids
- Water treatment – PH control
- Plus many more
Food Industry
Though not qualified for Hygienic duties, Hydra-Cell pumps are widely used in the food industry because of their seal-less design and ability to handle particulates, abrasives, corrosives, caustics and hot liquids. Common applications include spray drying systems, coating, transfer of process liquids, mixing and dosing. Liquid end can be supplied with internal parts polished to a mirror finish surface, 0.4 Ra.
The pumps are ideal for pumping hot or cold, cleaning and sterilising agents in C.I.P S.I.P. systems, high pressure road-tanker, tank-wash systems and hand-held wash-down guns.
Why Hydra-Cell?
Hydra-Cell pumps are seal-less. No seals, no seal wear – No leaks. No loss of performance. No frequent repairs. Less downtime. Long-term reliability, with minimal routine maintenance and low repair costs.
Hydra-Cell pumps are seal-less. No seals, no seal wear – No leaks. No loss of performance. No frequent repairs. Less downtime. Long-term reliability, with minimal routine maintenance and low repair costs.
Hydra-Cell has a low shearing pumping action compared with traditional pumps used and therefore affects shear-sensitive fluids much less.
Hydra-Cell pumps can handle solids up to 500 microns, or more. They can be pumped without fine filtration. System costs are reduced and maintenance is simplified.
Most pumps in the Hydra-Cell range can operate at any pressure from <1 bar up to at least 70 bar. Some models up to 170 bar
The flow rate of a Hydra-Cell pump is constant, regardless of system pressure. The relationship between flow and pump speed is a straight line. Flow is easily controlled within ±1% accuracy simply by controlling pump speed – with turndown ratios of 10:1 or better.
Flow is steady, with little pulsation.
The droplet size produced by a given spray nozzle depends on pressure, which is related to flow. Hydra-Cell pump flow is accurately controlled by controlling pump speed.
- Abrasive sugar solutions
- Cleaning and wash down, with detergents, caustics, acids, hot water etc etc.
- Cocoa mass
- Colourings and flavourings
- Edible oils
- press
- thin
- Liquid chocolate
- Liquid nougat
- Maple syrup
- Membrane filtration
- Palm oil and salt mixtures
- Reverse osmosis
- soft drink concentrates
- Spray coating foods
- Spray drying
- Plus many more
General Industrial
The seal-less design of Hydra-Cell pumps, their simple build and low maintenance, are uniquely combined with other features. Among them are energy efficiency, smooth (virtually pulse-free) flow, high pressure capability and ability to handle difficult fluids such as abrasives and non-lubricants.
Together they produce reliable, superior performance over a wide range of applications in every sector of industry.
Why Hydra-Cell?
Hydra-Cell pumps are seal-less. No seals, no seal wear – No leaks. No loss of performance. No frequent repairs. Less downtime. Long-term reliability, with minimal routine maintenance and low repair costs.
Hydra-Cell pumps are seal-less. No seals, no seal wear – No leaks. No loss of performance. No frequent repairs. Less downtime. Long-term reliability, with minimal routine maintenance and low repair costs.
Hydra-Cell pumps can handle solids up to 1mm or more. They can be pumped without fine filtration. System costs are reduced and maintenance is simplified.
Most pumps in the Hydra-Cell range can operate at any pressure from <1 bar up to at least 70 bar. Some models up to 170 bar.
Flow is steady, with little pulsation.
Energy savings. Compact and highly efficient (80-85%), a Hydra-Cell pump can be fitted with a smaller motor than would be required by many much bigger pumps for equivalent flows and pressures.
Hydra-Cell pumps can run dry without damage. Latest Kel-Cell technology protects diaphragms even in abnormal system conditions.
- Aggressive chemicals
- fats
- Burner nozzle feeding
- Cleaning systems
- Dirty seawater
- Dirty solvents
- Forced lubrication
- Gas conditioning
- Latex
- Liquids containing particles
- Liquids that cause seal wear
- Machine tool coolants
- Non-lubricants
- Paints
- Pressure boost
- Reclaimed liquids
- Resins and hardeners
- Reverse osmosis
- Slurries
- Spray coating
- Sugar solutions
- Unattended installations
- Very thin liquids
- Waste water
- Wettable powders
- many more
Machine Tools
System builders world wide depend on the durable Hydra-Cell pump for reliable high pressure coolant delivery. Seal-less design enables the pump to handle metal particles and run dry without damage.
Fine filtration is not required to protect the pump. Particles as large as 500 microns in diameter can be tolerated. Filtration levels can be matched to the work piece or tooling, saving costs on ancillary equipment.
The pumps can handle any type of coolant – solvent-based, water-based mineral or synthetic oil emulsions, or neat oil – as well as the dielectric fluids and DI water used in EDM drilling and the abrasive slurries in ECM drilling operations. The pumps can run dry without damage. Model options allow pumping at pressures up to 170 bar. Maintenance requirements are minimal. High pumping efficiency reduces motor size and energy consumption.
Why Hydra-Cell?
Hydra-Cell pumps are seal-less. No seals, no seal wear – No leaks. No loss of performance. No frequent repairs. Less downtime. Long-term reliability, with minimal routine maintenance.
Hydra-Cell pumps are seal-less. No seals, no seal wear – No leaks. No loss of performance. No frequent repairs. Less downtime. Long-term reliability, with minimal routine maintenance.
Hydra-Cell pumps can handle solids up to 500 microns, or more. They can be pumped without fine filtration. System costs are reduced and maintenance is simplified.
Most pumps in the Hydra-Cell range can operate at any pressure from <1 bar up to at least 70 bar. Some models up to 170 bar.
Flow is steady, with little pulsation.
Flow is controllable and predictable regardless of the cutting fluid in use (emulsion or neat oil coolant).
As pressure increases, there is very little change in flow rate .
Energy saving.
- De-burring
- Deep hole drilling
- DI water
- Dielectric fluid
- EDM
- Grinding
- Milling
- Slurries
- Turning
- Plus many more
Mining and Quarrying
Simple build and a design with no dynamic seals give Hydra-Cell pumps big advantages in many mining and quarrying applications.
For example, grey water with abrasive solids often gives trouble to piston plunger pumps and multi-stage centrifugal pumps, whose designs rely on seals exposed to wear. Seal-less Hydra-Cell pumps handle recycled water easily. Also corrosives and caustic liquids.
High pressure capability and low pulsation – basic Hydra-Cell features – make the pumps ideal for seal-flushing, protecting high-volume slurry and ground water pumps from expensive early failure.
Physically compact and energy efficient, using relatively small motors, Hydra-Cell pumps fit readily into mobile machinery.
Why Hydra-Cell?
Hydra-Cell pumps are seal-less. No seals, no seal wear – No leaks. No loss of performance. No frequent repairs. Less downtime. Long-term reliability, with minimal routine maintenance and low repair costs.
Hydra-Cell pumps are seal-less. No seals, no seal wear – No leaks. No loss of performance. No frequent repairs. Less downtime. Long-term reliability, with minimal routine maintenance and low repair costs.
Hydra-Cell pumps can handle solids up to 1mm, or more. They can be pumped without fine filtration. System costs are reduced and maintenance is simplified.
The flow rate of a Hydra-Cell pump is constant, regardless of pressure. The relationship between flow and pump speed is a straight line. Flow is easily controlled within ± 1% accuracy simply by controlling pump speed – with turndown ratios of 10:1 or better.
Flow is steady, with little pulsation.
Hydra-Cell pumps can run dry without damage. Innovative Kel-Cell technology protects diaphragms even in abnormal system conditions.
Energy savings. See table for comparison examples with centrifugal pumps.
Cost and space saving through simple, compact design.
Wide choice of materials for pump body and elastomers.
Most pumps in the Hydra-Cell range can operate at any pressure from <1 bar up to at least 70 bar. Some models up to 170 bar.
- Bentonite slurry
- Caustic solutions
- Cyanide concentrate
- Drill head cooling
- Dust suppression
- Ethylene glycol
- Pressure boost
- Pressure inject
- Plus many more
Metering And Dosing
Meeting the performance criteria of API675, the Hydra-Cell pump offers linear, repeatable, accurate steady flow.
The compact Hydra-Cell gives the advantages of large traditional hydraulic diaphragm pumps, but at a fraction of the initial cost, spare parts costs and energy costs.
For example, at a given flow and pressure, a traditional pump with a 15kW motor can be replaced with a Hydra-Cell pump with 5kW.
Flow rate is varied by speed control offering turndown ratios of 10 to 1 or better
Why Hydra-Cell?
Hydra-Cell’s unique multiple diaphragm head design means that:
Hydra-Cell’s unique multiple diaphragm head design means that:
1. Pulsation dampers may not be required. See graph comparing pulsation of a typical hydraulic diaphragm metering pump with that of the Hydra-Cell pump.
2. For equivalent flow/pressure performance, the physical size of a Hydra-Cell pump is very much smaller than that of the more massively constructed typical traditional metering pump. (See comparison.) The Hydra-Cell’s compact design not only gives it a smaller footprint, but also reduces life-cycle costs.
Flow rate is near constant regardless of variations in system pressure.
Hydra-Cell’s unique check valve design allows it to handle particles, including slurries and any crystals which may form in the liquid.
Meets and exceeds the perfomance characteristics of API 675.
1.Steady state accuracy +/- 1%
2.Repeatability +/- 3%
3.Linearity +/- 3%
Wide choice of liquid end materials giving a cost effective solution.
- Animal fats
- Caustics
- Chemical injection
- Colourings
- Dispensing
- Fish oil
- Flavourings
- Foaming chemicals
- Freon
- Fuel additives
- Gas conditioning
- Halon
- Injection of additives to oil
- Injection of lime slurries and ammonia into flue gases
- Lactic acid
- Mixing
- Nitric acid
- Pentane
- Polymers
- Polyol
- Propellant packaging
- Resins
- Slurries
- Soya oil
- Spray coating
- Steam temperature control with DI water
- Sugar solutions
- Sulphuric acid
- Titanium dioxide
- Volatile fluids
- Water treatment – PH control
- Plus many more
Reverse Osmosis
The seal-less nature of the Hydra-Cell pump (which is also ATEX approved) enables charged and dirty liquids to be processed without need for fine filtration to protect the pump.
The pump needs little maintenance and can operate on continuous duty at high pressure.
Pulsation is low, so dampeners may not be required.
Seal-less design marks out the Hydra-Cell from other RO pumps and is the basis of its long service life – many of the liquids pumped are harmful to pump seals. The pump is tolerant of small solids, resistant to chemical and corrosive attack.
Energy costs, a serious problem with many pumps on continuous duty, are held down by the high efficiency and low horsepower requirement of the Hydra-Cell pump.
Why Hydra-Cell?
Hydra-Cell pumps are seal-less. No seals, no seal wear – No leaks. No loss of performance. No frequent repairs. Less downtime. Long-term reliability, with minimal routine maintenance and low repair costs.
Hydra-Cell pumps are seal-less. No seals, no seal wear – No leaks. No loss of performance. No frequent repairs. Less downtime. Long-term reliability, with minimal routine maintenance and low repair costs.
Hydra-Cell pumps can handle solids up to 500 microns, or more. They can be pumped without fine filtration. System costs are reduced and maintenance is simplified.
Flow is steady, with little pulsation.
Energy savings. See comparision table for examples of Hydra-Cell v centrifugal pumps.
The pump is tolerant of operator error as it can run dry and the patented Kel-Cell mechanism protects the pump from adverse inlet conditions, such as a blocked filter or an accidently closed valve.
- Concentration of chemicals
- Concentration of fruit juices
- Process water treatment
- Seawater desalination
- Separation of fluids
- Solvent and acid recovery
- Plus many more